PIPE BENDER

Bending machine is fabricated from 30mm square section tubing to provide a rock solid frame which more than stands up to the rigors of daily use. The frame is designed to give maximum stability, minimising the risks of sideways movement or skidding across floors, making operation as easy and effective as possible. The formers, which are key to creating a perfect bend, are machined cast aluminium. This means they can provide a superior and highly accurate bend as the machined area provides a perfect profile to support the pipe and gives excellent contact and virtually no movement. By comparison, most other brands use non machined die casts. Included with all machines is a dual purpose stabilising and extension bar. It can be used to give extra leverage when performing down-bends, or to give extra stability to up-bends by acting as a counter-lever. For electricians, the bar can also be used as a handy cable reel feed by simply securing it through holes in the vice mount, further adding to its versatility. When not in use the bar can be stored securely out of the way on the side of the machine. Another important development on this range of machines is the new design vice mount. Being more substantial than those of other brands, this vice mount offers added functionality. Perhaps most important is the ability to accept a wide range of vices, including those of other leading manufacturers, thanks to the universal slots. These slots are also designed to allow the vice to be secured either flush with the edge of the mount or even to overhang, in order to provide clearance to make the threading of conduit much easier, no longer making the vice mount an obstacle to the threading equipment. Yet another exclusive feature in this range comes in the form of the hexagonal drive featured on the universal and pipe bending machines. A full range of spares and accessories are available. These all have the advantage of being compatible with the equivalent machines of other leading brands. For ease of transport, a wheel kit is also available which can be attached to the bottom of any machine in the range, as well as those of other brands

In conclusion the company is a leader manufacturer of pipe bender and tube benders and has strong experience by building firm partnerships with its partners and customers around the world. This bending machine allows the pipe bending of sheet metal to form box and pan shapes, and to form bends and creases in sheet metal.

STEEL BENDING

Bending is a process by which metal can be deformed by plastically deforming the material and changing its shape. The material is stressed beyond the yield strength but below the ultimate tensile strength. The surface area of the material does not change much. Bending usually refers to deformation about one axis.

Bending is a flexible process by which many different shapes can be produced. Standard die sets are used to produce a wide variety of shapes. The material is placed on the die, and positioned in place with stops and/or gages. It is held in place with hold-downs. The upper part of the press, the ram with the appropriately shaped punch descends and forms the v-shaped bend.

Bending is done using press brakes that normally have a capacity of 20 to 200 tons to accommodate stock from 1m to 4.5m . Larger and smaller presses are used for specialized applications.

Steel bending e metal bending technology delivers both precision and flexibility. The company uses only the latest technology in bending machine. With a fleet of press brakes capable of providing greater design versatility, even higher precision and shorter set-up times, can handle lengths up to 4000mm and apply a force up to 230 tonnes. Extremely large bending spaces, automatic crowning and an intelligent 6-axes backgauge widen our capacity even further!

Since 1908 the company has provided tube bending machines, bending of pipes, bar bending, beam bending, structural steel bending and plate rolling for original equipment manufacturers and construction. That accumulated expertise, along with our state-of-the-art bending machines and highly trained employees, translates into cost effective, 99% error-free quality for all of your steel bending and rolling of other metals.

Our tube bending capabilities include round, rectangular and square tubing from 3/8 inch diameter to 24 inch outside diameter and virtually every size tube in between. Applications include parts for roll-over protection on vehicles, elbows for process plants, and bicycle racks. In construction, tube bending is used for parts of roof trusses, as stringers on bridges, for canopies and circular staircases. The engineers designed and manufactured arms to support the buckets on their front-end loaders.

Products have the capabilities of bending pipes up to 24 inch diameter. Applications include pipe bending for agricultural and construction machinery, for process piping and for antennas. Construction applications include sections for curved pipe trusses, bridges, circular stairs, and canopies. We are bending bars up to 36 inch by 12 inch. Applications include bending bars for flanges to connect pipe, stiffeners around tanks and pipe clamps. Construction applications include bending bars for handrails, strakes on stacks, and curved lintels.

TUBE BENDING

The most common processes for bending pipe and tube are: ram, roll, rotary-draw, heat-induction, and sand-packing and hot-slab forming. Ram pipe bending was probably the first pipe bending method used to cold-form materials.
This pipe bending method pushes a die against the tube or pipe by a mechanical force, forcing the pipe to conform to the contours of the die. Lacking internal support in the pipe, this pipe bending process creates some cross section ovality. The thinner the wall the more deformation of the pipe is seen.
Maximum pipe bending angle is normally 90 degrees. This is a commonly used pipe bending process where high levels of cross section ovality are acceptable such as furniture tubing, conduit and handrails.
During roll pipe bending, a series of spool-like rollers apply pressure to the pipe as it passes through them. Pipe bending operators change the location of the rollers to produce pipe of the desired radius. This pipe bending process is ideal for forming helical pipe coils for heat transfer applications as well as long sweeping sections such as those used in steel construction-curved trusses and roof components for structures requiring large open spaces. It deforms the pipe cross section very little for such sweeping sections.
The specialization of the company is providing tube manipulation services to clients. There is a range of specialist tube bending and forming services for compressor tubing, square or round tubing and mild steel, stainless steel or aluminium tubing.

The tube bending machines cater for round tubing from 6mm to 60mm with a maximum of 4mm wall thickness and square tubes up to 50mm with a 3mm wall thickness. The machinery works with ferrous and non-ferrous materials particularly mild steel, stainless steel and aluminium.

Square or round tubing can be supplied self coloured or finished, wet or powdercoated painted tubes, or they can be zinc plated for a clear or yellow finish. The company services a wide and diverse range of markets like the pneumatic and compressor markets, automotive, industrial, laboratory, aerospace and retail markets.
The benefit of using square tube bending versus round tubing is that you can attach braces and covering material to it so easily.
Then you can manufacture the rack for the four wheeler or tractor all by yourself to haul that old ice chest that no one makes a carrier that will fit it.
You could manufacture the rack to hold the garbage cans up high enough so that the dogs don't scatter it all over the street. You could make that bracket to hold some of that stuff on the floor of the garage up on the wall. That way you'd have room for more stuff on the floor of the garage.
A neat project would be to make a green house without one weld. It can be done.
The bender can be made without a welder. It can be used to fabricate all kinds of neat things and all without a welder.

METAL BENDING MACHINE

For over half a century the company has been at the forefront of the manufacturing and distribution of metal forming machinery. By providing over fifty kinds of metal forming and cutting machinery, the company can effectively meet a range of customers' specific requirements. The company has obtained ISO 9001:2000 certifications, giving the added confidence that their sheet metal bending machines, as well as their selection of cutting equipment, meets with international standards in terms of quality and safety. In their years of operation, the company's commitment to honesty, integrity and quality has never wavered, and as such has produced a range of sheet metal bending machines that are unsurpassed in quality, capability, and reliability. These sheet metal bending machines offers precision and profile cutting for light alloys, ferrous materials and structural steel work. The choice of loaders and discharge units can be picked to suit the customer's requirements and typical uses, with maximum discharge lengths of up to 700 mm.
Specific requests by the customers are also answered by the company by adding extra features. Users can send questions regarding any item and they will be provided in-depth information about the product. The technical and sales representatives can be contacted. The customer service offers support both before and after the sale. The company's experience and expertise in the manufacturing of metal forming equipment allows them to create a sheet metal bending machines that provides efficiency in a range of applications and uses.
So the company is an international provider of quality bending machine. Proven industry leadership results in profitable solutions for the customers’ fabricating needs. The customer can rely on global experience, in-depth expertise, and unwavering commitment to his absolute satisfaction.
The company started in the industry selling quality tube and pipe bender as well as tubing notchers made in manufacturing.
Today that small tube benders and pipe notcher facility is much larger and the company has dozens of manufacturing sites worldwide with multiple distribution sites on different continents. There are many different product segments in metal bending machine as well as machine tools, comprised of hundreds of different models manufactured to the highest quality standards on the market, and sold at reasonable prices that are afforded by the small start ups as well as the large multi nationals.
The company offers hardworking equipment for hardworking people. The high-performance metal fabricating equipment is designed to stand up to all your tough jobs. Every product represents superior design, innovative technology, state-of-the-art features, and affordable quality.

ROLL BENDER

A roll bender is a very robustly built and powerful pipe roller capable. This can be used in any fabrication shop or out in the field on job sites, considering it only requires 220 volts of single phase power to operate. It can be operated in both the vertical mode for small rolling projects, as well as in the horizontal mode for large rolling projects as there are feet on the bottom and back of the machine.

Roll benders work by "pinching" the flat workpiece between two rolls and bending it as it comes in contact with a forming roll. This bends the workpiece into a cylindrical form, where it is welded together to produce a cylinder. Caps are then welded on to produce tanks.
The upper roll is in a fixed position, the lower roll has adjustable movement to perform the gripping function. These are the "pinch" rolls. The third roll (the forming roll) is also adjustable.

Truly built to do the job year after year, these machines are designed with all three rolls driven. This insures easy material feeding and constant pull through of the workpiece.

With a manually or air adjusted drop hinge, the top shaft is automatically raised to release the pressure on the rolled sheet when the tail hinge is lowered. The rear forming roll is adjusted manually on some standard models.

This pipe bending roller has a motor to direct drive gear transmission for positive transfer of power to the drive rollers. The transmission is overload protected by a variable speed inverter drive unit. The variable speed is controlled by a speed pot and becomes very handy when rolling various types and sizes of metal section. This ring roll bender comes standard with foot pedal controls, segment rolls, and lateral roll guides that are very handy when coiling is required. The top roll position is manually descended and the position is indicated on a scale for repeatable bends every time. Optional rolls can be purchased for different profiles like tubing, pipe, angle iron and much more.

Ring rollers are built to a very high quality standard using only the best components on the market. The powered models come with heavy steel plate frame designs, heavy bases, and industrial grade transmissions with overload protection as standard. These ring rollers offer more quality for the investment and will perform decades of service. It is typically in stock for shipments within 72 hours or less.

The technical specifications and standard equipment are:

· Driven Rolls

· Variable Speed

· Rolls are hardened

· Steel bending

· Rolls shafts are a special steel material that is hardened and ground

· Standard Rolls

· Angle Rolls

· Horizontal and Vertical Working Position

· Foot Pedal

· Users manual

CNC BENDER

The CNC bender can handle a wide variety of tube pipe sizes. This machine has a wide variety of applications, from consumer electronics and various tube/pipework used in ultracompact equipment to the largest machines found in plants, shipping, and nuclear power plants.
CNC Tube Bending adds a new level of speed and precision. The impact of CNC Bending increases as the complexity of the tubular part increases. CNC equipment automatically manipulates the tube in order to precisely position the various bends relative to each other. CNC Tube Bending is usually employed when a part contains more than two bends. Although it is suggested that all of the bends in a part are designed around the same bend radius, the CNC equipment has additional capabilities that allows mixing of bend radii in the same part.
Pipe bender has a wide range of optional software's and functional accessories, having total powers from designing manufacture of hardware/controller to molding dies.
Features in particular:
• Stable accuracy with durability
The mechanism is employed in benders for bending torque transmission, whilst chain-driving mechanism is standard to those of other brands which is doomed to tension looseness as the service is provided.
Mechanism is:
DOB motion stays free from hunting, and longer accuracy performance secured.
Reduced bending head size squeezes out larger bending space for 3D bending of complicated design.
• High machining accuracy
Thanks to the employment of "double-closed " servo driving system controlled by designed sophisticated micro computer LSI, mechanical behavior of positioning is very reliable and stable to maintain accuracy motion regardless of the level of hydraulic temperature, motion speed and backlash. Accuracy-check sequence is also implemented to monitor and apply necessary verification at every bending process all for stable quality bending.
Sturdy steel construction and precise computer controls give CNC bender the ability to create quality bends every time, even when your bending application requires complex or tight-radius bends.

The CNC Tube Benders equipment is capable of manipulating tube and pipe accurately and repeatable from small to large quantity runs.
One of the great benefits being your jobs program is kept on file in the machine so your next order is exactly the same as previously supplied.
It’s a semi- automated system to load and unload tube variants into and from the CNC bending machine.
The tubes are manually loaded into the tube carrier on the transfer chain at the load area. The transfer chain is indexed forward by the indexing cylinder sprocket until the tube is sensed in the unload position.
A pair of pneumatic rotating grippers are used to present the tube to the CNC bending machine. Upon cycle complete a second pair of grippers remove the tube and release it into a collection container.